Techno-Economic Assessment for Integrating Biosorption into Rare Earth Recovery Process

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The current uncertainty in the global supply of rare earth elements (REEs) necessitates the development of novel extraction technologies that utilize a variety of REE source materials. Herein, we examined the techno-economic performance of integrating a biosorption approach into a large-scale process for producing salable total rare earth oxides (TREOs) from various feedstocks. An airlift bioreactor is proposed to carry out a biosorption process mediated by bioengineered rare earth-adsorbing bacteria. Techno-economic assessments were compared for three distinctive categories of REE feedstocks requiring different pre-processing steps. Key parameters identified that affect profitability include REE concentration, composition of the feedstock, and costs of feedstock pretreatment and waste management. Among the 11 specific feedstocks investigated, coal ash from the Appalachian Basin was projected to be the most profitable, largely due to its high-value REE content. Its cost breakdown includes pre-processing (leaching primarily, 77.1%), biosorption (19.4%), and oxalic acid precipitation and TREO roasting (3.5%). Surprisingly, biosorption from the high-grade Bull Hill REE ore is less profitable due to high material cost and low production revenue. Overall, our results confirmed that the application of biosorption to low-grade feedstocks for REE recovery is economically viable.

Citation Formats

TY - DATA AB - The current uncertainty in the global supply of rare earth elements (REEs) necessitates the development of novel extraction technologies that utilize a variety of REE source materials. Herein, we examined the techno-economic performance of integrating a biosorption approach into a large-scale process for producing salable total rare earth oxides (TREOs) from various feedstocks. An airlift bioreactor is proposed to carry out a biosorption process mediated by bioengineered rare earth-adsorbing bacteria. Techno-economic assessments were compared for three distinctive categories of REE feedstocks requiring different pre-processing steps. Key parameters identified that affect profitability include REE concentration, composition of the feedstock, and costs of feedstock pretreatment and waste management. Among the 11 specific feedstocks investigated, coal ash from the Appalachian Basin was projected to be the most profitable, largely due to its high-value REE content. Its cost breakdown includes pre-processing (leaching primarily, 77.1%), biosorption (19.4%), and oxalic acid precipitation and TREO roasting (3.5%). Surprisingly, biosorption from the high-grade Bull Hill REE ore is less profitable due to high material cost and low production revenue. Overall, our results confirmed that the application of biosorption to low-grade feedstocks for REE recovery is economically viable. AU - Jiao, Yongqin A2 - Jin, Hongyue A3 - Park, Dan A4 - Gupta, Mayank A5 - Brewer, Aaron A6 - Ho, Lewis A7 - Singer, Suzanne A8 - Bourcier, William A9 - Woods, Sam A10 - Reed, David A11 - Lammers, Laura A12 - Sutherland, John DB - Geothermal Data Repository DP - Open EI | National Renewable Energy Laboratory DO - KW - geothermal KW - energy KW - TEA KW - resource recovery KW - REE KW - rare earth KW - brine KW - tailings LA - English DA - 2017/10/09 PY - 2017 PB - Lawrence Livermore National Laboratory T1 - Techno-Economic Assessment for Integrating Biosorption into Rare Earth Recovery Process UR - https://gdr.openei.org/submissions/996 ER -
Export Citation to RIS
Jiao, Yongqin, et al. Techno-Economic Assessment for Integrating Biosorption into Rare Earth Recovery Process. Lawrence Livermore National Laboratory, 9 October, 2017, Geothermal Data Repository. https://gdr.openei.org/submissions/996.
Jiao, Y., Jin, H., Park, D., Gupta, M., Brewer, A., Ho, L., Singer, S., Bourcier, W., Woods, S., Reed, D., Lammers, L., & Sutherland, J. (2017). Techno-Economic Assessment for Integrating Biosorption into Rare Earth Recovery Process. [Data set]. Geothermal Data Repository. Lawrence Livermore National Laboratory. https://gdr.openei.org/submissions/996
Jiao, Yongqin, Hongyue Jin, Dan Park, Mayank Gupta, Aaron Brewer, Lewis Ho, Suzanne Singer, William Bourcier, Sam Woods, David Reed, Laura Lammers, and John Sutherland. Techno-Economic Assessment for Integrating Biosorption into Rare Earth Recovery Process. Lawrence Livermore National Laboratory, October, 9, 2017. Distributed by Geothermal Data Repository. https://gdr.openei.org/submissions/996
@misc{GDR_Dataset_996, title = {Techno-Economic Assessment for Integrating Biosorption into Rare Earth Recovery Process}, author = {Jiao, Yongqin and Jin, Hongyue and Park, Dan and Gupta, Mayank and Brewer, Aaron and Ho, Lewis and Singer, Suzanne and Bourcier, William and Woods, Sam and Reed, David and Lammers, Laura and Sutherland, John}, abstractNote = {The current uncertainty in the global supply of rare earth elements (REEs) necessitates the development of novel extraction technologies that utilize a variety of REE source materials. Herein, we examined the techno-economic performance of integrating a biosorption approach into a large-scale process for producing salable total rare earth oxides (TREOs) from various feedstocks. An airlift bioreactor is proposed to carry out a biosorption process mediated by bioengineered rare earth-adsorbing bacteria. Techno-economic assessments were compared for three distinctive categories of REE feedstocks requiring different pre-processing steps. Key parameters identified that affect profitability include REE concentration, composition of the feedstock, and costs of feedstock pretreatment and waste management. Among the 11 specific feedstocks investigated, coal ash from the Appalachian Basin was projected to be the most profitable, largely due to its high-value REE content. Its cost breakdown includes pre-processing (leaching primarily, 77.1%), biosorption (19.4%), and oxalic acid precipitation and TREO roasting (3.5%). Surprisingly, biosorption from the high-grade Bull Hill REE ore is less profitable due to high material cost and low production revenue. Overall, our results confirmed that the application of biosorption to low-grade feedstocks for REE recovery is economically viable.}, url = {https://gdr.openei.org/submissions/996}, year = {2017}, howpublished = {Geothermal Data Repository, Lawrence Livermore National Laboratory, https://gdr.openei.org/submissions/996}, note = {Accessed: 2025-04-27} }

Details

Data from Oct 9, 2017

Last updated Jan 21, 2018

Submitted Jan 9, 2018

Organization

Lawrence Livermore National Laboratory

Contact

Yongqin Jiao

925.422.4482

Authors

Yongqin Jiao

Lawrence Livermore National Laboratory

Hongyue Jin

Purdue University

Dan Park

Lawrence Livermore National Laboratory

Mayank Gupta

Purdue University

Aaron Brewer

Lawrence Livermore National Laboratory

Lewis Ho

Bioreactor Sciences

Suzanne Singer

Lawrence Livermore National Laboratory

William Bourcier

Lawrence Livermore National Laboratory

Sam Woods

Navajo Transitional Energy Company

David Reed

Idaho National Laboratory

Laura Lammers

University of California Berkeley

John Sutherland

Purdue University

DOE Project Details

Project Name Extraction of Rare Earth Metals from Geothermal Fluids using Bioengineered Microbes

Project Lead Holly Thomas

Project Number LLNL FY17 AOP 2.5.1.12

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